FRP Washing Tower

The FRP washing tower is dominated by a vertical counter-current fiberglass washing tower, which utilizes the contact between waste gas and liquid to adsorb pollutants, and then separates the clean gas from the contaminated liquid to achieve the purpose of purification. Simple working principle: The exhaust gas enters from the bottom of the filled washing tower and adopts a gas-liquid reverse absorption method, which means that the water with washing liquid is sprayed downwards in a mist or small liquid droplets from the top of the tower, and the pollutants inside the gas are separated through heavy gas, liquid contact, and phase dissolution. After passing through the washing tower, the waste gas can be cooled, the gas can be conditioned, and particles can be removed. After being treated in the mist removal section, it is discharged into the atmosphere.

Components of vertical fiberglass washing tower:

Glass windows and manholes, air inlet, air outlet, washing liquid inlet, overflow outlet drain, catalyst filling material, circulating water pump, circulating water filter screen, circulating water pipeline, sprinkler nozzle.

Advantages

-Primary advantages

Fiberglass(FRP) washing tower is a combination of recyclable materials that can be comprehensively utilized in the treatment of waste gas. Its single machine processing air volume ranges from 50 cubic meters to 1000 cubic meters per minute, and the height of the absorption zone can be adjusted according to the different characteristics of the treated gas. The filler is usually made of PP material, with a multi tooth TELLERTTE shape, a porosity of 98%, and a specific surface area of 100; The filler for the water removal layer is made of PP material, with a circular TELLERTTE shape, a porosity of 96%, and a specific surface area of 180. The sprinkler head adopts a PP120 degree rotating non clogging nozzle. There are no metal components in the system. Strong acid and alkaline resistance; The resistance of the entire system is less than 50mmAh, and the energy consumption is very low. 

-Why should I buy FRP washing tower?

1) Water washing type waste gas treatment system, cheap in price and simple in treatment method;

2) The vertical structure occupies a small area and is easy to install;

3) Strong corrosion resistance, suitable for corrosive gas and liquid pollution sources;

4) Suitable for medium air volume.

-What makes this product different to other traditional washing tower?

1. Light weight and high strength. The quality of fiberglass washing towers is about 1/7 of that of traditional structures, and the strength and stiffness of fiberglass can be compared to steel.

2. Corrosion resistant, with some integrity. The overall fiberglass washing tower will not experience leakage. The traditional structure of the washing tower, due to the high density of lead and low mechanical strength, is prone to damage to the lining during construction, causing corrosion of the tower body, resulting in the phenomenon of running, emitting, dripping, and leaking.

3. Economically reasonable. The fiberglass washing tower is not only convenient for construction and installation, but also basically does not require maintenance. When the flue gas contains fluorine, fluorine resistant fiberglass can be selected without the need for other fluorine prevention measures. The traditional structure of the washing tower is not only difficult to construct and install. The maintenance workload is large, and when there is fluorine in the flue gas, the construction of graphite brick lining is difficult and the cost is high.

Main functions

-Key Features

1. Convenient and advanced: The purification unit adopts a split drawer structure, which is easy to install, maintain, and clean. The power control system can automatically adjust the electric field strength to maintain a high purification rate after long-term operation of the fiberglass washing tower.

2. Safety and stability: The safety system is well designed, the access door is opened, and the high-voltage power supply is automatically cut off; The high-voltage power supply is carefully designed as an epoxy resin sealed unit, ensuring safe and reliable use; The fiberglass washing tower adopts the flashover tracking technology adopted by the host and can be equipped with a remote control system, greatly improving the safety factor of operation. The power control system has an automatic overvoltage protection device to ensure the stable operation of the fiberglass washing tower.

3. Energy saving: Long service life, energy-saving and efficient, saving more than 50% energy compared to traditional technologies.

4. Small footprint: Intelligent, able to automatically judge the working status and display corresponding work indicator lights.

5. Efficient and flexible: The fiberglass washing tower can efficiently collect oil mist particles of different particle sizes, with high purification efficiency, fundamentally solving the problem of complex exhaust gas components that cannot be purified one by one. Purification units can be flexibly combined, and the number of units can be adjusted according to different purification treatment capabilities and purification rate requirements.

-What is the purpose of the FRP washing tower?

As an efficient waste gas treatment equipment, fiberglass washing towers can help enterprises meet national and local emission standards and reduce the degree of environmental pollution.

At the same time, by using fiberglass washing towers for waste gas treatment, enterprises can reduce the impact on the surrounding environment of residents, enhance their corporate image, and avoid potential legal risks and fines. 

-What benefits will you get from FRP Filament wound pipe?

The structural design of the FRP washing tower is reasonable, with high reliability, which can effectively prevent system leakage, and has good gas-liquid separation effect, greatly improving the efficiency of waste gas treatment.

Its excellent corrosion resistance, efficient gas-liquid separation effect, and easy installation and maintenance make it an ideal choice for treating various waste gases.

 Use

-Where can FRP Filament wound pipe be used?

1) Treatment of various harmful gases such as sulfur dioxide, hydrochloric acid, ammonia, etc;

2) Deodorization device of sewage treatment plant;

3) Exhaust treatment for semiconductor, optoelectronics, and electroplating factories;

4) Waste gas treatment of landfill storage tanks;

5) Waste gas treatment from incinerators and industrial furnaces.

-Who might use this product?

The FRP washing tower could be used at waste gas treatment in industries such as power plants, chemicals, semiconductor manufacturing, and dye manufacturing

Applications 

1) Purification and disposal of various harmful gases such as H2SO4, H2S, SOX, NOX, HCI, NH3, CI2, and acid mist;

2) Deodorization installation of waste transfer stations or yards, and sewage disposal sites;

3) Process exhaust disposal in the semiconductor optoelectronic industry;

4) Disposal of waste gas from leachate storage tanks in waste landfill sites;

5) Disposal of waste gas emitted from incinerators and industrial furnaces.

6) In addition to the chemical industry, it is also suitable for the purification and disposal of NOX containing waste gases in metallurgy, machinery, electronics, instruments, electroplating, and other industries.

Specifications 

-FRP washing tower specifications. 

-Technical parameters

How to use

Before using the fiberglass washing tower, it is necessary to conduct necessary inspections and maintenance :

1. Checking the integrity of the washing tower

2. Checking the sealing of the washing tower

3. Checking the operating system of the washing tower

4. Cleaning the washing tower

5. Keeping the washing tower dry

Components

All of accessories could be supplied based on drawing.  

Manufacturing process 

Because the volume of fiberglass washing towers is generally relatively large, there are currently two main processes used in the industry to make fiberglass washing towers: one is the winding process, and the other is the hand layup process.

1. Hand layup molding process

Hand layup process refers to all production work completed by manual hand layup, such as tower body production, splicing, cutting, polishing, etc. Due to the fact that the length of the tower body is generally over 5 meters, the tower structure is usually made in sections before splicing.

2. Winding forming process

The winding forming process belongs to semi-automatic production, which involves manual feeding and the production of the tower body under the rotation of the equipment. The winding equipment can produce tower structures that meet the requirements in one go, and the production speed is faster compared to the hand layup process.

Export cases 

Our main markets for FRP washing towers are Southeast Asia, Mideast Asia, Australia, Euro and North America.

Our service 

-Our Policy

Quality and service are the top priorities.

-Unique deliveries

All of the FRP washing tower we made till now are 100% delivery in time. 

-Warranty information

Warranty will be confirmed with clients according to actual projects. 

Payment method

Payment methods are flexible but need to be confirmed according to specific projects.