Lamination Welding

Welded lamination is a process used in the manufacturing of stator and rotor cores for electric motors and generators. In this process, thin laminations made of electrical steel are welded together to form a solid core.

The purpose of using laminations is to reduce the energy losses that occur in the core due to eddy currents. Eddy currents are currents that are induced in the core as a result of the changing magnetic field caused by the alternating current in the motor or generator. These currents generate heat and cause energy losses in the core, which can reduce the efficiency of the motor or generator.

By using thin laminations, the eddy currents are limited to the surface of the laminations, reducing the energy losses and increasing the efficiency of the motor or generator. However, assembling individual laminations into a core can be time-consuming and labor-intensive.

The welded lamination process simplifies this assembly process by welding individual laminations together to form a solid core. The welding process is typically done using laser or electron beam welding, which produces a strong, high-quality weld without damaging the laminations.

The advantages of using welded lamination for stator and rotor cores include improved efficiency, reduced noise, and increased reliability. Additionally, the use of welded lamination can also reduce the overall size and weight of the motor or generator, making it more compact and easier to install.

In summary, welded lamination is a process used in the manufacturing of stator and rotor cores for electric motors and generators. This process involves welding individual laminations together to form a solid core, which reduces energy losses and improves efficiency while also increasing reliability and reducing noise. 

Why should you choose us?

Are you looking for a more efficient and reliable electric motor or generator for your industrial machinery or renewable energy project? Look no further than our welded lamination technology for stator and rotor cores.

Our state-of-the-art welding process allows us to seamlessly fuse individual laminations into a solid core, reducing energy losses and increasing efficiency. Our welded lamination technology also reduces noise and increases reliability, making it the perfect choice for a wide range of applications.

From electric vehicles to home appliances, our welded lamination technology has been proven to produce more efficient and reliable electric motors and generators. Additionally, our technology allows for a more compact and lightweight design, making integration into your project easier than ever before.

Upgrade your electric motors and generators with our welded lamination technology and experience increased efficiency, reduced noise, and improved reliability. Contact us today to learn more and get started on your next project.

Specification

Application

Main Application: apply to Motor

The application of welded lamination in stator and rotor core manufacturing is mainly in electric motors and generators used in various industries and applications. Some examples of these applications include:

1. Automotive industry: Electric motors are used in electric vehicles for propulsion, HVAC systems, power steering, and other applications.

2. Industrial machinery: Electric motors are used in various industrial machinery such as pumps, fans, compressors, and conveyor systems.

3. Renewable energy: Generators used in wind turbines, hydroelectric power plants, and solar power systems utilize welded laminations for their stator and rotor cores.

4. Home appliances: Electric motors are used in home appliances such as refrigerators, air conditioners, washing machines, and vacuum cleaners.

The use of welded lamination in these applications results in more efficient and reliable electric motors and generators that produce less noise and have a longer lifespan. Furthermore, the reduced size and weight of these components make them more compact and easier to integrate into various systems and devices.

Advantage

1. Specialized in manufacturing iron cores for 15 years, and exporting related components for more than 10 years

2. Obtained ISO9001, IATF16949 and other certifications

3. Short delivery time

4. Competitive price

5, Equipped with automatic powder spraying line

6. Welcome to customize orders

Our service

1. Have a strong R&D team

2. Quickly respond to your inquiries and feedback

3, good quality, strict quality control

4. Professional after-sales team

We are committed to providing you with the best lamination welding service!

Lamination welding is a critical process in the manufacturing of motor stators. It involves fusing together individual stator laminations to form a complete stator core. The process typically involves using a combination of heat and pressure to join the laminations together, creating a strong and durable bond.

At CHME Components Co., Ltd., we specialize in stator lamination welding, using our expertise and state-of-the-art equipment to produce high-quality motor stators for a range of applications. Our advanced welding techniques ensure that the stator laminations are securely joined together, resulting in a reliable and efficient motor.

We use a range of presses, with capacities ranging from 25 tons to 300 tons, to produce stator laminations in a variety of sizes. Our presses are equipped with advanced controls that enable us to precisely control the temperature, pressure, and other welding parameters to ensure consistent results.

At CHME Components, we understand that the quality of the motor stator stamping is critical to the performance of the finished motor. That's why we work closely with our customers to ensure that their specifications and requirements are met at every step of the manufacturing process. Our commitment to quality, combined with our competitive pricing, makes us the preferred supplier for many leading manufacturers in the industry.

In summary, CHME Components Co., Ltd. is a leading manufacturer specializing in high-speed stamping and insulation coating business of motor cores. Our expertise in lamination welding and motor stator stamping, combined with our state-of-the-art equipment and commitment to quality, make us the ideal partner for manufacturers seeking reliable and efficient motor components. Please contact us for product catalog!