Solid State High-Frequency Welders: Revolutionizing Induction Welding

Introduction

At Baoding Chaochang Electromechanical Co, Ltd., we take immense pride in offering cutting-edge technology and innovative solutions for various industries. In today's fast-paced world, where efficiency and precision are paramount, our solid-state high-frequency welders have emerged as a game-changer in the field of induction welding. If you are interested in our solid state high frequency welder, feel free to contact us!

 

Unleashing the Power of Induction Welding

Induction welding has revolutionized the way materials are joined together, providing a fast, reliable, and cost-effective alternative to traditional welding techniques. By utilizing electromagnetic fields, induction welding induces high-frequency currents in conductive materials, generating localized heat and achieving seamless bonding. Our 100kW induction welding machine capitalizes on this technology, taking it to new heights.

 

Specification

Model: 100KW induction welding machine 

The whole set of solid state H.F.welder is composed of switch rectifying cabinet,inverter output cabinet, 2-D adjustable bracket, circulation soft water cooling system and central operation cabinet.

 

Technical parameters of 100KW induction welding machine 

Designed frequency: f=400~450KHZ 

 

①Designed parameters

· Nominal power: 100kW

· Rated DC power: Pd=120kW

· Rated DC voltage: UdN=450V

· Rated DC current: IdN=250A

· The whole efficiency: η≥85%

· Pout >100kw

· MOSFET inverter: 60kW×2

· Tank circuit output mode: no welding transformer output, secondary resonance

 

②Power distribution requirements

· Nominal power: 100kW

· Rated DC power: Pd=120kW

· Line-in power factor: COSφ≥0.85

· Power distribution capacity: S≤180kVA

· Power supply voltage: 3-phase 380V/50Hz (equipment could work at the voltage 380V±10%)

· Line-in current: I=220 A

· Line-in cable: each phase adopts 185mm2 copper cable, 3-phase 4-line

 

Water-water cooling system of steel tube induction welding machine 

With the adoption of water-water heat exchanger

Pressure of inner circulation water: 0.15~0.25MPa

Flow of inner circulation water: 11.7m3/h

Temperature of inner circulation out water: ≤40℃

Temperature of inner circulation back water: ≤45℃

Heat exchanger area: ≥5m2

Flow of external circulation water: 11.7m3/h(provided by user)

emperature of external circulation inlet water: ≤35℃

Pressure of inlet water: 0.20~0.3MPa (approximately 2.0~3kg/cm2)

 

Unmatched Power and Performance

1. Superior Output and Efficiency

Our 100kW induction welding machine boasts an impressive power output that ensures optimal performance and exceptional efficiency. With its state-of-the-art solid-state design, it offers enhanced control, stability, and reliability, enabling precise and consistent results. Whether you're working with stainless steel, aluminum, or other conductive materials, our machine delivers unparalleled welding capabilities.

2. Advanced Frequency Control

Equipped with advanced frequency control, our high-frequency welder allows for fine-tuning the induction process according to the specific requirements of your application. This level of customization ensures that you achieve optimal weld quality, maximizing productivity while minimizing waste.

 

Applications and Versatility

The versatility of our 100kW induction welding machine is second to none. It caters to a wide range of industries and applications, making it an invaluable asset for manufacturers and fabricators. Here are just a few examples of how our machine can be utilized:

1. Automotive Industry

In the automotive industry, where precision and strength are essential, our induction welder excels in joining components such as exhaust systems, fuel lines, and structural elements. The high-quality bonds achieved by our machine ensure superior product performance and longevity.

2. Aerospace and Defense

Induction welding finds extensive use in the aerospace and defense sectors, where reliability and safety are paramount. Our 100kW welder facilitates the production of aircraft components, missile parts, and other critical assemblies with utmost precision, meeting the stringent quality standards of these industries.

3. Energy Sector

From oil and gas pipelines to renewable energy infrastructure, our induction welding machine plays a crucial role in ensuring the integrity and durability of joints. Its ability to weld a variety of materials, including alloys and dissimilar metals, makes it indispensable for constructing pipelines, power transmission lines, and more.

4. Industrial Manufacturing

In the realm of industrial manufacturing, our 100kW induction welder provides a versatile and efficient solution for fabricating a wide range of products, including tubes, pipes, wire assemblies, and more. Its adaptability and high-speed operation contribute to streamlined production processes and increased output.

 

Baoding Chaochang Electromechanical Co., Ltd: Your Trusted Partner in Induction Heating

Welcome to Baoding Chaochang Electromechanical Co., Ltd, a leading manufacturer and provider of cutting-edge induction heating equipment. With our unwavering commitment to research and development, production excellence, and unparalleled technical service, we have established ourselves as a trusted partner for enterprises seeking the finest in induction heating technology.

 

Unleash the Power of 100KW Induction Welding Machine

Our flagship product, the 100KW Induction Welding Machine, epitomizes our dedication to innovation and superior performance. Designed with meticulous attention to detail, this state-of-the-art machine represents the pinnacle of modern induction heating technology. Allow us to present its remarkable features and advantages:

1. Unrivaled Power and Efficiency

The 100KW Induction Welding Machine is engineered to deliver unrivaled power and exceptional efficiency. With its advanced design and cutting-edge components, it generates precise and consistent high-frequency currents, resulting in rapid heating and seamless welding. Our machine empowers manufacturers to achieve optimal productivity while minimizing energy consumption, making it an invaluable asset for businesses seeking to stay ahead of the competition.

2. Customization for Precision

We understand that every industry and application has unique requirements. Therefore, our 100KW Induction Welding Machine offers an unparalleled level of customization to ensure optimal precision. Through advanced frequency control and adjustable power settings, users can fine-tune the induction heating process according to their specific needs. This level of versatility guarantees superior weld quality, reduced material waste, and increased operational efficiency.

3. Versatility Across Industries

At Baoding Chaochang Electromechanical Co., Ltd, we recognize the diverse needs of our clients across various industries. That's why our 100KW Induction Welding Machine offers exceptional versatility. It caters to a wide range of applications, including automotive manufacturing, aerospace, energy infrastructure, and industrial fabrication. Whatever your industry, our machine is poised to enhance your production processes, improve product quality, and drive overall success.

4. Unmatched Technical Support

We take pride not only in our world-class induction heating equipment but also in our commitment to providing exceptional technical support. Our team of highly skilled engineers and technicians is dedicated to assisting you at every stage, from installation and setup to ongoing maintenance and troubleshooting. With our comprehensive technical service, you can rely on us to ensure the seamless operation of your 100KW Induction Welding Machine and maximize its performance.

 

Partner with Baoding Chaochang Electromechanical Co., Ltd

When 100KW Induction welding machine comes to solid-state high-frequency welders, our 100kW induction welding machine stands head and shoulders above the rest. With its unparalleled power, advanced technology, and versatility, it empowers industries to achieve remarkable results in induction welding applications. Whether you operate in the automotive, aerospace, energy, or industrial sector, our machine is poised to enhance your productivity, efficiency, and overall success.

 

By choosing Baoding Chaochang as your preferred partner in induction heating equipment, you gain access to industry-leading technology, unmatched expertise, and a commitment to excellence. Our 100KW Induction Welding Machine represents the pinnacle of innovation and reliability, enabling you to achieve superior weld quality, increased productivity, and a competitive edge in your market.

 

Experience the power of Baoding Chaochang Electromechanical Co., Ltd today. Contact us to learn more about our 100KW Induction Welding Machine and discover how we can revolutionize your induction heating processes. Let us be your trusted partner in driving your success and propelling your enterprise to new heights.