TZ1600-30 Single-Coating Aluminium Coating Line
Aluminium Coil Coating makes use of a simple, but effective principle, to clean, pretreat and coat flat coils or sheets of steel or aluminium in a continuous operation, before other stages of industrial manufacture.
Product Description
Aluminium Coil Coating
Aluminium Coil Coating makes use of a simple, but effective principle, to clean, pretreat and coat flat coils or sheets of steel or aluminium in a continuous operation, before other stages of industrial manufacture.
This is a high-quality type of coating line apply to most ACP (aluminium composite panel)top/bottom color coating. Products thickness 0.1mm~0.5mm is common used for ACP(aluminium composite panel). This aluminium coating line can also produce some gauges of roofing coils. With a rewinding line, this coating line meets basic requirements from raw material to finished products of coating factory. The line requires a high-quality minimum 70m×12m×7m workshop dimension, which suits most factories in limited dimension.
Aluminium line coated is a newly high-quality process for the coating of one or both sides of rolled coils of refined steel, metal,steel or aluminium with an organic color coating material. This aluminium line is for color coating on the surface of the coil. In contrast to other aluminium coating processes, the coils are first coated and then processe.Aluminium line-coated is used in a wide range of markets and productions of application.
Aluminium coating ensures long-term, effective protection of color surfaces against corrosion and other influences. Litong serves a specialist market with aluminium coating line products as well as supplying high-quality coating systems for special applications in the aluminium market. We developed a precise three-roll converse coating machine in international advanced level to well control the thickness and appearance of productions. As a development partner, we offer individual solutions tailored optimally to the respective technical requirements.
Do you want to wholesale the best Aluminium Coil Coating?
Guangdong Litong Environmental Protection Machinery CO., LTD is a professional Aluminium Coil Coating manufacturers, which is specialized in designing and manufacturing Environmental Protection Production Line, Aluminum Composite Panel Laminating Line (ACPL), Aluminum Color Coating Line (ACCL), Steel Color Coating Line (SCCL), Continuous Aluminum Anodizing Color Coating Line and so on. If you are interested in our products, please contact us!
Characteristics of LITONG Aluminum Coil Coating Line
1. Adopt high precision roll coating machine, excellent coating quality.
2. Suitable for acrylic, polyester, and polyvinylidene fluoride (PVDF) coatings.
3. Specifically designed to fit the area of the customer's plant.
4. Fine coating in accordance with international standards.
5. Easy to operate controls, online operator training available.
In short aluminum color coating provides a versatile product for the construction industry. Incorrect line design can lead to high scrap rates or inability to handle the full range of products, resulting in far lower production yields and incalculable losses, choosing the right coating line plant and aluminum coil coating machinery is critical for your painted aluminium coils. Please feel free to contact us to discuss your requirements.
Applications Of Aluminium Coil Coating
You can then form the metal into a variety of uses. Numerous household appliances, including refrigerators, air conditioners, dryers, and hot water heaters, use some form of prepainted steel or aluminum in their construction. The automotive industry also utilizes prepainted steel or aluminum in their parts. A couple of large markets, metal roofs, and garage doors utilize the product, too.For coating top coil and bottom coil of ACP(aluminium composite panel)
- Building facades
- curtain walls and shading elements
- roofings
- roller shutters
- composite and partitioning walls
- ceilings
- composite or sandwich panels
- decorative panels
- advertising boards
Advantages Of Aluminium Coil Coating
Economical, high-quality and easy to use, small dimension workshop needed
Main parameters of coating line
Material parameter
|
Thickness: |
0.1～0.5mm |
|
Width: |
1600mm |
|
Outer diameter OD(max): |
Φ1400mm |
|
Inner diameter: |
Φ150mm, Φ405mm |
|
Bobbin material: |
Steel or paper |
|
Inverval-layers deviation tolerence: |
≤0.8 mm (Excluding the bottom 5 layers and exterior 2 layers) |
|
Coil over-all deviation tolerence: |
≤2 mm (Excluding the bottom 5 layers and exterior 2 layers) |
|
Coating thicknes: |
Dry film thickness: 8~20 um |
|
Production Weight: |
Max 4000kg（Excluding bobbin） |
CCL Processing Speed: 30 m/min (Speed benchmark: thickness 0.25mm coil exclude PVDF coating)
Heating Energy Source: LNG, LPG
Roller coating Process: Continuous 1 side 1 coating & baking
Properties and features:
|
Roller width: |
1800mm |
|
Coils feeding centering adjustment : |
±75mm |
|
Threading speed: |
5～15m/min（Adjustable） |
|
Line maximum speed: |
30m/min |
|
Line speed accuracy: |
Steady Speed, ±0.1%;Acceleration, ±0.4% |
|
Uncoiling tension range: |
160～700kgf |
|
Processing tension range: |
160～700kgf |
|
Coiling tension range: |
320～1200kgf |
|
Tension accuracy: |
Steady Speed, ±1.0%; Acceleration, ±2.0% |
|
Line space dimensions: |
55000mm×7.500mm×6000mm |
|
Heating Energy Source: |
LNG, LPG |
Coil Coating Process
Coated aluminium can be used in food packaging to manufactures containers and cans. Coated aluminium makes trays more resistant to food with an aggressive pH or high salinity. More than this, it improves the aesthetic appeal of containers, adding personalisation capabilities and enhancing in the consumers the perception of the quality of the product.
Coil loading → Uncoil machine → Pretreatment (Including Degreasing, Roller brushing device, drying) → Chromizing → Drying → Re-direction → Topside roller-coating → Curing oven → Cooling → Tension machine → Recoiler → Coil discharging
Main devices list
|
Name |
Quantity |
|
Coil loading device |
1 |
|
Sewing table |
1 |
|
Pretreatment line |
1 |
|
3M water drying device |
1 |
|
Chromizing Coater |
1 |
|
Chromizing drying device |
1 |
|
Coater |
1 |
|
Curing Oven |
1 |
|
Heating system |
4 |
|
Air cooling devices |
1 |
|
3-rollers cooling device |
1 |
|
Tension machine |
1 |
|
Recoil machine |
1 |
|
Electrical system |
1 |
|
Rewinding line |
1 |
|
Coil loading machine |
1 |
|
Tension device |
1 |
|
Coil discharging machine |
1 |
*Optional configuration: waste gas treatment and energy recycle system.
Water and power consumption of coating line
|
Total power consumption: |
80KW |
|
Compressed air: |
Min5.5bar，1Nm3/min, actual consumption 0.5Nm3/min |
|
Water: |
Deionized water, supply quantity is about 4T/h |
|
Heating fuel: |
LPG or LNG |
|
LPG consumption: |
0.2 CBM/min |
|
LNG consumption: |
0.5 CBM/min |
Transportation and Packing
The coating line project design and manufacture leads 90 days, installation and testing leads 60 days.
Trade terms: FOB, CIF are available
Payment terms: T/T, D/P, LC are acceptable
Packing style: Wooden pallet
Transportation: by sea
We look forward to working with you!
Aluminum coil coating is a process of coating a layer of paint or other protective material onto an aluminum coil through a series of mechanical and chemical treatments. This process is typically performed by using specialized equipment and machinery known as aluminum coil coating lines. These lines are designed to handle the coil of aluminum and apply the coating material uniformly over its surface.
The color coated aluminum coil produced by the aluminum coil coating process has a wide range of applications, including building decoration, transportation, packaging, and electronics. The coating material can be customized to meet specific requirements such as weather resistance, scratch resistance, and chemical resistance.
As an experienced and professional aluminium coil coating lines manufacturer and supplier, Guangdong Litong Environmental Protection Machinery CO., LTD has advanced technology and equipment to provide customers with high-quality aluminum coil coating solutions. Our aluminum coil coating lines are designed to handle various types of aluminum coils and offer high efficiency, energy saving, and low maintenance costs.
In addition to our aluminum coil coating lines, we also provide a range of related products and services, including aluminum color coating lines, steel color coating lines, and continuous aluminum anodizing color coating lines. Our commitment to quality and customer satisfaction has made us a trusted partner for many customers in the environmental protection production line industry. Send email to us now for more detailed product information!
