Integrated 2 Sides 2 Coatings Production Line

The Integrated 2 Sides 2 Coatings Production Line is a highly advanced and efficient manufacturing system designed for the industrial coating of two sides of a product with two different coatings.This production line is fully integrated, meaning all processes are seamlessly linked together, resulting in a smooth and efficient workflow. It features state-of-the-art technology, including precision coating and drying systems, advanced control systems, and high-quality materials. 

This production line is suitable for a wide range of industries, including automotive, aerospace, and electronics, and is capable of handling large volumes of products with high accuracy and consistency. With its advanced features and capabilities, this production line is the perfect solution for any company looking to improve their coating process and increase productivity. Our Double-Coating Line will surprise you with its good quality and high performance. Get price of our products from us now.

Coating Line Features

Model TZ1600-35 coating line (integrated structure) is 2-sides 2-coating coating line, the products in thickness range 0.15mm~0.6mm applies to most ACP material, roofing and ceiling material.

Model TZ1600-35 coating line is high quality coating line and good performance in all kinds of paint coating. Integrated structure with accumulator ensure pretreatment and coating in one-trip process, it is very efficient and high productive. Expanding shaft loading/discharging systems would also save operator manpower.

Application 

For coating aluminium coil of aluminium composite panel(ACP), roofing , cladding, ceiling,roller shutter,etc.

Integrated 2 Sides 2 Coatings is a highly versatile coating technology that can be used for a wide range of applications. One of the most common applications of this technology is for coating aluminum coil, which is used in a variety of industries such as building and construction, transportation, and packaging. 

In the building and construction industry, aluminum composite panel (ACP) is a popular material for cladding, roofing, and ceiling applications due to its lightweight, durability, and aesthetic appeal.Integrated 2 Sides 2 Coatings can be used to coat ACP panels, providing enhanced protection against weathering, corrosion, and UV radiation. This makes the panels more durable and long-lasting, and helps to maintain their appearance over time. 

In addition to ACP, Integrated 2 Sides 2 Coatings can also be used to coat other types of roofing and cladding materials, such as metal sheets, tiles, and shingles. The coating provides a protective barrier against moisture, heat, and UV radiation, which can help to extend the lifespan of the roofing or cladding material. 

Integrated 2 Sides 2 Coatings is also suitable for use on roller shutters, which are commonly used in commercial and industrial applications for security purposes. The coating provides an additional layer of protection against corrosion and weathering, helping to extend the lifespan of the shutters and maintain their appearance. 

Overall, Integrated 2 Sides 2 Coatings is a versatile technology that can be used in a wide range of applications in the building and construction industry. Its ability to provide enhanced protection against weathering, corrosion, and UV radiation makes it an ideal choice for coating aluminum coil for ACP, roofing, cladding, ceiling, roller shutters, and other applications.

Advantage

High speed coating line, with accumulator(loopers), continuous production, saving time and less wastage, waste gas treatment system and energy recycle system are available,widely usage range.

1. The high-speed coating line is an excellent option for coating factories looking to improve their production efficiency. Here are some advantages of this product: 
2. Time-Saving: The high-speed coating line can operate at a fast speed, which can reduce the lead time of the production process. With a high-speed coating line, the factory can produce more products in less time. 
3. Continuous Production: The high-speed coating line is capable of continuous production, which means that the factory can produce products without stopping the machine. This reduces the downtime between batches and improves the overall efficiency of the production process. 
4. Less Wastage: The high-speed coating line can help reduce material waste. The line is designed to produce precise coating thickness, which means that there is less chance of over-coating or under-coating the product, leading to material waste. 
5. Widely Usage Range: The high-speed coating line is versatile and can be used with a wide range of materials. This makes it a valuable investment for a coating factory that needs to work with different materials.

Main parameters of coating line

Material parameter

CCL Processing Speed: 35 m/min (Speed benchmark: thickness 0.3mm coil exclude PVDF coating)

Heating Energy Source: LNG, LPG

Roller coating Process: Continuous 2 sides 2 coating & 2 baking

Properties and Features

Basic Production Process

Coil loading → Uncoil machine → 2-rollers redirection → Cutting device → Sewing table → Flattening device → Pretreatment (Including Degreasing, Roller brushing device, water washing, drying) → Tension device 1 → Topside primer-paint roller-coater →  Curing oven 1 → Air cooling → CPC 1 → Tension device 2 → Topside 2-coat and backside roller-coater → Curing oven 2 → Air cooling → CPC 2 → Tension device 3 → Coiler → Coil discharging

Main devices list

*Optional configuration 1.: waste gas treatment and energy recycle system

*Optional configuration 2.: expanding shaft loading machine

Water and power consumption of coating line

Packing and Transportation

The coating line design and manufacture leads 110 days, installation and testing leads 60 days.

Trade terms: FOB, CIF are available

Payment terms: T/T, D/P, LC are acceptable

Packing style: Wooden pallet

Transportation: by sea

We look forward to working with you!

Our Integrated 2 Sides 2 Coatings Production Line is the most efficient and cost-effective solution for manufacturers looking to increase production and improve coating quality. With the ability to coat both sides of a product simultaneously, and the option for multiple coatings, our production line can significantly reduce production time and increase output.

Additionally, our advanced technology ensures a consistent and high-quality finish on every product. Upgrade your manufacturing process with our Integrated 2 Sides 2 Coatings Production Line. The production line is energy-efficient, easy to operate, maintain, and upgrade and it has improved surface cleanliness and corrosion resistance, making the products more durable. Guangdong Litong Environmental Protection Machinery CO., LTD is your best choice! Contact us now to learn more!